Harwin Gecko User Manual download pdf (Page 1)

GECKO HAND CRIMP TOOL Z125-900

This Hand Crimp Tool has been designed for use with the following Gecko Crimp Contacts (when used with Positioner

Z125-901):

G125-00100XX ..................... Large bore Female crimp contact for 26 AWG wire

G125-00200XX ..................... Small bore Female crimp contact for 28-32 AWG wire

G125-10100XX ..................... Large bore Male crimp contact for 26 AWG wire

G125-10200XX ..................... Small bore Male crimp contact for 28-32 AWG wire

General Information

The Hand crimp tool Z125-900 consists of a basic hand tool, which should be used with a positioner.

The contact is correctly crimped when the tool is free to open at the fully closed position, i.e., when the ratchet

releases. The tool cannot be opened without completing the cycle.

Tool Preparation

1. Check that the tool is in the open position. Remove the safety clip from the positioner locator (do not discard).

2. Insert the Positioner into the positioner locator and turn it 90° in the direction shown on the tool, until the

bayonet pins lock.

3. Install the safety clip back into the positioner locator (optional).

4. Check Table 1 for the correct crimp tool setting of the wire size you wish to crimp.

5. Remove the safety clip from the selector knob (do not discard).

6. Lift and turn the selector knob until the correct crimp tool setting is lined up with the “Sel. No.” arrow. Lower

the selector knob, ensuring the locating peg lines up with a notch.

7. Install the safety clip back into the selector knob.

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IS‐37Issue:2Date:11.03.14C/Note:12412 Page1of3

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GECKO HAND CRIMP TOOL Z125-900 This Hand Crimp Tool has been designed for use with the following Gecko Crimp Contacts (when used with Positioner Z125

Crimping Procedure 1. Ensure that the wire to be crimped is within the speciﬁed range of sizes for the contact and the crimp tool. Failure to use

9. Squeeze the handles of the crimp tool fully together, until the ratchet releases. The handle will return to the open position. Remove the crimpe

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Harwin Gecko User Manual Page 1